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High Alumina, Dense Castable Refractory Cement, Tabcast-94 (55 Lbs.)

Tabcast-94, manufactured by Caldreys India Refractories Limited is 94% alumina, hydraulic setting dense Castable, which is suitable for service temperature up to 3270°F (1800°C). It is premixed refractory compositions which can cast into any require shape and size. It has good mechanical strength with excellent resistance to chemical attack for having purity chemical content. 22 pounds will cast a 12’’ x 12’’ x 1½’’ block. it also use for reformer lining, transfer and riser lining, hydro cracking unit line, in petrochemical industry, coal gasification ducting, Cyclones, Burner pipe lining, iron ladles, in metal processing industry.
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Description

Details

TABCAST-94

MANUFACTURED BY: CALDREYS INDIA REFRACTORIES LIMITED

Description :-

Tabcast-94 is 94% alumina, hydraulic setting dense Castable, which is suitable for service temperature up to 3270°F (1800°C). It is premixed refractory compositions which can cast into any require shape and size. It has good mechanical strength with excellent resistance to chemical attack for having purity chemical content. 22 pounds will cast a 12’’ x 12’’ x 1½’’ block. it also use for reformer lining, transfer and riser lining, hydro cracking unit line, in petrochemical industry, coal gasification ducting, Cyclones,   Burner pipe lining, iron ladles, in metal processing industry.

Characteristics :-  

  • High Purity chemical content present;
  • Good Mechanical strength;
  • Excellent resistance for chemical attack;
  • It can resist temperature up to 3270°F (1800°C);
  • Abel to resist corrosion erosion;
  • Can resist high temperature for hydrogen service;

Specification :-

  • Material: - Refractory Castable;
  • Type: - 94% High Alumina Dense castable;
  • Nature of Bond:- Hydraulic;
  • Installation:- Vibration Casting;
  • Max. Service Temperature:- 3270 °F/1800°C;
  • Maximum Grain Size:- 5 mm;
  • Water required for casting:- 8.0 to 9.5%;
  • Chemical Analysis %

Content

Range

Typical Value

Test Procedure

Al2O3

93 – 94.5

93.77

BIS 12107 Part 3

CaO

5.0 –  5.50

5.27

ASTM C 573

Fe2O3

0.15 –  0.30

1.10

BIS 12107 Part 6

Physical Properties

Content

Range

Typical Value

Test Procedure

Dry Density, gm/cc (Pcf)

After drying 230°F (110°C)/24 hrs.

 

2.75(172) – 2.85(178)

 

2.80 (137)

 

BIS 10570

CCS, Kg/cm2

After drying at 230°F (110°C) /24 hrs.

After heating at 2012°F (1100°C)/3 hrs

After Heating at 2552°F (1400°C)/3 hrs

 

450 – 600

250 – 400

500 – 700

 

568

339

568

 

BIS 10570

BIS 10570

BIS 10570

% Retained on maximum size

0-5

 

BIS 1528 Part 14

Thermal properties

Content

Range

Typical Value

Test Procedure

Refractoriness, Orton / °C

 

+38 / 1835

BIS 1528 Part 1

PLC %

After heating at 2822°F (1550°C)/3 hrs

 

(+1.0) to (-1.0)

 

+0.29

 

BIS 10570

Note: this data are current production averages, it can not be used as limits for specification.

Storage Life: - Best till 9 months from the date of manufacturing,

Application:-

  • High Velocity area;
  • High dust erosion area;
  • Iron Ladles;
  • High temperature boiler inlet;
  • Thermal combustors;
  • Hydrogen transfer line;
  • Ammonia reformer line;
  • High temperature burner blocks
  • Coal gasification ducting;

Availability:-

Weight

Packing

55 Lbs/25 Kgs

HDPE bag packing

22 Lbs/9.98 Kgs

Plastic Pail Packing

 

Instruction

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Image displayed is for illustrative purpose only. Actual product may vary from the displayed image but feature and specification would be same or higher as defined above.

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